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Vibration Analysis Category II

PCN certificated Vibration Analysis Category II personnel are qualified to perform industrial machinery vibration measurements and basic vibration analysis using single channel measurements, with or without phase trigger signals, according to established and recognised procedures. They require all the knowledge, experience and skills expected of Category I, and in addition they shall at least:
be able to define the measurement activities to be undertaken by a category I individual in the course of routine data collection;
be aware of and capable of using the basic principles of signal analysis and, as such, can define acquisition and analysis settings to collect data appropriate to the machine(s) monitored;
be able to perform basic (single channel) impact tests to determine natural frequencies;
be able to interpret and evaluate test results and acceptance tests in accordance with specifications and standards;
be able to diagnose common fault indications and recommend basic corrective actions commensurate with their area of machinery experience including carrying out single-plane balancing of rigid rotors with or without phase;
be able to provide technical guidance to and instruct Category I personnel.

Course Content:
This course has a dedicated workbook based on the ISO 18436-2:2014 certification program for vibration analyst category II & is designed to prepare staff for the BINDT Cat II Certification Exam. The course is accredited to BINDT PCN CM GEN App D. The following is covered:

Day 1
Condition Based Maintenance
Selecting CM Techniques
Task 1: Selecting CM Techniques (3)
Range of CM Techniques, Measurement Intervals, Lead Time to Failure
Principles of Vibration Part 1
Definition of Vibration, Single Degree of Freedom Systems, Basic Motion, Measuring Motion
Task 2: Measuring Speed
Task 3: Vibration Waveform Exercises (3)
Waveform Descriptors, Adding Sinusoidal Vibrations
Task 4: Vibration Mixtures (4)
Task 5: Vibration Waveform Descriptors

Day 2
Principles of Vibration Part 2
Vibration Parameters, Converting Units
Task 6: Calculating Parameters and Converting Units
Time and Frequency Domain, De-modulation (Enveloping)
Introduction to Resonance
Natural Frequency, Resonance, Critical Speeds, Effects of Resonance, Resonance Plots, Identifying Resonance, Machine Self-excitation, Exciter (Shaker) Test, Hammer Test
Task 7: Hammer Test to Identify a Resonance
Task 8: Case History - Main Circulation Pumps
Task 9: Case History - Engine Test Pallet

Day 3
Data Acquisition - Instrumentation
Task 10: Choice of Monitoring System
Online Monitoring Systems, Portable Vibration Data Collection Systems
Transducers, Transducer Characteristics, Examples of Vibration Transducers & Accessories
Mounting Transducers
Relative and Absolute Vibration Measurement
Task 11: Performance of Different Transducer Types
Data Acquisition - Measurement
Vibration Measurement, Vibration Standards, Overall Vibration
Common ISO Vibration Standards, ISO 2372 (Superseded) and ISO 3945 (Superseded)
Vibration Limit Zones, Vibration Severity Bandwidths, Relative Vibration
Task 12: Vibration Severity Exercises (9)
Task 13: Broadband Vibration Fault Exercise
Task 14: Setting up and Taking Measurements
Recognising Poor Data
Reasons for Poor (Invalid) Readings
Task 15: Recognising Invalid Readings (5)
Poor Data Recognition Hints

Day 4
Monitoring Program Set-up
Setting up Measurements, Route-based Data Collection, Identifying Equipment, Recording Equipment Information, Machinery Types, Electric Motor Characteristics, Rolling Element Bearing Characteristics, Measurement Point Conventions
Task 16: Allocating Measurement Points
Identifying Machines and Measurement Points
Task 17: Identifying Machine Components
Task 18: Recognising Asset Types
Typical Vibration Data Collection Parameters, Reports
Vibration Frequency & Signal Analysis
FFT Terminology, FFT Features, Waterfall Plot, Spectrum Resolution, Dynamic Range, Signal Clipping and Truncation, Filters, Analogue to Digital Conversion, FFT Application
Fault Analysis
Fault Finding, Identify Machine Characteristics, Vibration Fault Finding Chart
Task 19: Recognising Common Faults (4)
Practical Fault Finding Examples
Task 20: Vibration Frequency & Signal Analysis (8)
Task 21: Case History - Motor Driven Ball Mill
Typical Maintenance Actions

Day 5
Corrective Action
Introduction to Unbalance, Types of Rotor, Types of Unbalance, Balancing Methods, Unbalance and Eccentricity, Balance Quality
Task 22: Specifying Balance Quality (3)
Single-Plane Balancing
Task 23: Single-Plane Balancing without Phase
Task 24: Single Plane Balancing with Phase

Training Examination & Course Review
Course Assessment
Optional BINDT PCN VA Cat II Exam*

* This can be arranged through SpectrumCBM or any other BINDT Approved Examination Centre (AEC)
* Applications should be made to BINDT at least 2 working weeks before the exam date
Note: The BINDT PCN VA Category II Exam may be taken immediately after the training, but the certificate will only be awarded after 18 months relevant logged VA experience.

Number of examples in the particular task - Note: There are 24 Tasks with a total of 55 Examples

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Last updated: 16 December 2016